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Distortion Analysis of Butt Joint using FE-Methods and Experimental Verification

Abstract-This paper investigates the induced angular distortions due to single pass welding process on butt joint. The workpiece material is low Carbon steel with the dimension of 100 mm x 150 mm x 4 mm (w x I x t). Two different FE methods were investigated to analyze the distortion, namely based on linear thermo-elastic shrinkage using WELD PLANER Ver. 1.2 and based on thermo-elastic plastic approach using SYSWELD 2010. For comparison purpose, the experimental verification was conducted using automated Gas Metal Arc Welding (GMAW) process. The simulation results of distortion and the computational time were compared. It is concluded that a compromise in selecting suitable method must be done with regards to capability, accuracy, pre and post processing time.

Keywords: Distortion; FEM; SYSWELD; WELD PLANER

Statement of Responsibility
Author(s) Manurung, Yupiter HP - Personal Name
Haruman, Esa - Personal Name
R.Ngendang L - Personal Name
M.Shahar S - Personal Name
M.Ridhwan M.R - Personal Name
M. Ridzwan A.R - Personal Name
S.K.Abas - Personal Name
G.Tham - Personal Name
Edition
Call Number
Subject(s) Experimental Verification
Language English
Publisher ICAME
Publishing Year 2010
Specific Detail Info Proceeding : International Conference Of Advances In Mechanical Engineering ICAME 2010
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